Industrial Process Heaters
Process‑Fired Heater
Engineered for ultra-high temperature applications in refineries and chemical plants, our Process-Fired Heater solutions provide direct thermal input to hydrocarbon streams and process fluids. We design custom cabin and cylindrical fired furnaces equipped with high-efficiency burners, radiant coil sections, and convection heat recovery zones engineered to handle extreme heat flux and demanding continuous duty.
Technical data
Specification
- Radiant & Convection Balancing: Optimized tube pitch and Extended surface convection tubes (finned/studded) to recover maximum stack heat.
- Low-NOx Combustion Integration: Configured with advanced burner management systems (BMS) for ultra-low emission control and stable flame stability.
- High-Alloy Tube Metallurgy: Radiant coils fabricated from refractory-grade alloys (Incoloy, Chrome-Moly, Stainless Steel) designed for severe thermal stress and elevated pressures.
Project overview
Engineering Description
Every Process-Fired Heater is engineered using rigorous thermal rating calculations and computational fluid dynamics (CFD) modeling to analyze flue gas flow and radiant heat absorption. From structural steel casing design and ceramic fiber insulation anchoring to full coil radiant testing and automated safety shut-off systems, our engineering team manages complete workshop fabrication and field assembly supervision.
Application industries
Designed around your process
- Crude Oil Distillation & Vacuum Furnace Preheating
- Thermal Cracking, Visbreaking & Reboiler Heating
- Hydrogen Reformers & Petrochemical Feed Heating
- High-Temperature Asphalt & Bitumen Processing
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